Machining
:
Machining is an occupation or hobby or a class of material-working
processes that involves using a power-driven machine tool, such
as a lathe, milling machine or drill, to shape metal. Machining
is a part of the manufacture of almost all metal products. Some
plastic parts are machined. A person who specializes in machining
is called a machinist.
A room, building, or company where machining is done is called a
machine shop.
Machining operations :
Most machining operations can be divided into those that remove
metal from an item, and those that form metal in an item.
Often an unfinished workpiece will need to have some parts removed
or scraped away in order to create a finished product. For example,
a lathe is a machine tool that generates circular sections by rotating
a metal workpiece, so that a cutting tool can peel metal off, creating
a smooth, round surface. A drill or punch press can be used to remove
metal in the shape of a hole. Other tools that may be used for various
types of metal removal are milling machines, saws, and grinding
tools. Many of these same techniques are used in woodworking.
Metal can be formed into a desired shape much more easily than materials
such as wood or stone, especially when the metal is heated. A machinist
may use a forging machine to hammer or mold a hot metal workpiece
into a desired shape. Dies or molds may be used if the metal is
soft enough, or under high pressures. A press is used to flatten
a piece of metal into a desired shape.
Advanced machining operations might use electrical discharge, elecro-chemical
erosion, or laser cutting to shape metal workpieces.
As a commercial venture, machining is generally performed in a machine
shop, which consists of one or more workrooms containing major machine
tools. Although a machine shop can be a stand alone operation, many
businesses maintain internal machine shops which support specialized
needs of the business.
The inferior finish found on the machined surface of a workpiece
may be caused by insufficient clamping, cutting conditions or perhaps
an incorrectly adjusted machine. It is evident by an undulating
or irregular finish, and the appearance of waves on the surface.
Machining in manufacturing industries :
Machining in precision manufacturing refers to
a family of material removal operations that form surfaces on parts
of products. These surfaces usually have tightly specified dimensional
tolerances in the range of micrometers (100 micrometers down to
fractions of a micrometer). These tolerances on the manufactured
surfaces of machined parts may include shape tolerances such as
flatness, waviness, or roughness, and specifications restricting
the presence of surface defects such as porosity, burrs, dings,
scratches, tool marks, cracks, edge breaks and gouges. Thorough
measurement of a machined surface at each stage of its creation
in a production process presents a challenge due to the variety
of these characteristics, the spatial resolution required for sensing
them relative to the total area of the part being machined, and
the takt time available for accomplishing the measurement. High-definition
metrology provides one means for accomplishing machined surface
metrology at rates compatible with the usual required pace of production
for large precision-machined parts.
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